Flowmetering

Gilflo and ILVA flowmeters

Dimensions/weights (approximate) in mm and kg

Sizing the Gilflo ILVA flowmeter

In order to determine the flow capacity of a Gilflo ILVA pipeline unit,

it is necessary to calculate the equivalent water flowrate (Q

E

)

based on the anticipated actual flow (see Step 1).

The Table below is used to select the appropriate unit (steam only).

Step 1.

Determine equivalent water flowrate (Q

E

) in l/min:-

Volumetric units

Size

DN250

DN300

Note:- Pressure tappings are threaded 1⁄4" NPT

A

B

C

D

E

F

Weight

104 204 444

330

35.0 35

41.5

120 250 530

385

42.5 35

67.0

Mass flow units

Q

E

=

q

m

SG

Q=q

1000

E

M

D

F

Q

E

= Q

S

D

S

x

P

F

x

P

F

1000 P

S

T

S

E

D

F

Note: Pressure tappings

(2 off located on one side only)

Liquids

Gases

and steam

actual flow

conditions

Gases

standard

conditions

Q

E

= Q

L

SG

D

Q

E

= Q

F

F

Q = Q

D

S

x

P

S

x

T

F

E

S

1 000 P T

1000

F

S

A

B

q

m

=

Q

L

=

Q

S

=

Q

F

=

SG =

D

S

=

D

F

=

P

S

=

P

F

=

T

S

=

T

F

=

Mass flowrate (kg / min)

Maximum liquid flowrate (litres/min)

Maximum gas flowrate at standard conditions (litres/min)

Maximum gas flowrate at actual flow conditions (litres/min)

Specific gravity

Density of gas at standard conditions (kg / m3)

Density of gas at actual flow conditions (kg / m3)

Standard pressure: 1

.

013 bar a, 1

.

033 kg/cm

2

a, 14.70 psi a

Actual flow pressure in same absolute units as P

S

Standard temperature (K) = °C + 273

Actual flow temperature (K) = °C + 273

Where:

Q

E

= Equivalent water flowrate (litres/min)

C

Safety information, installation and maintenance

For full details see the Installation and Maintenance Instructions

supplied with the product.

Installation note:

The following main points are given here for guidance:

1. The Gilflo ILVA should be mounted with a minimum of 6 straight

pipe diameters upstream and 3 downstream. No valves, fittings

or cross sectional changes are permitted within these pipe

lengths. Where an increase in nominal pipe diameter is required

upstream of the flowmeter, the length of straight pipe should be

increased to 12 diameters. Similarly, where a Gilflo ILVA is

installed downstream of two 90 degree bends in two planes,

a pressure reducing valve or a partially open valve, 12 upstream

pipe diameters should be allowed.

2. It is important that the internal upstream and downstream diameters

of pipe are smooth. Ideally seamless pipes should be used. It is

recommended that slip-on flanges be used to avoid any intrusive

weld beads on the internal diameter of the pipe.

3. Care should be taken to install the Gilflo ILVA concentrically in the

line. If this is not done, flow measurement errors may occur.

4. The Gilflo ILVA should be mounted horizontally. For vertical

installations, consult Spirax Sarco.

Step 2.

Using the value of Q

of the flowmeter.

as determined in Step 1, select

the correct size of the Gilflo ILVA flowmeter using the Table below.

In practice, it will often be the line size that determines the choice

Flowmeter type

DN250

DN300

Max. Q

E

litres / min

7 750

10 975

Maximum pressure drop

Wg

200

200

E

5. For steam applications, good basic steam engineering practices

should be followed:

Example: Determine which Gilflo pipeline unit is required to

measure the flow of compressed air when:

1: Estimated maximum rate of flow = 28000 s m3 /h at 7 bar g and 20°C.

Note: Standard conditions = 1.013 bar a, 0°C giving a standard

density of 1.29 kg / m3

2: Calculate Q

E

from:

D

S

P

S

T

F

Q = Q

x

x D

S

P

F

P

F

E

S

Q

E

=Q

S

x

x

1 000 P T

-

Correct line drainage through adequate trapping.

-

Good alignment and support of associated pipework.

-

Line size changes achieved by the use of eccentric reducers.

1000 P

S

T

S

F

S

Maintenance note:

There are no user serviceable parts in the Gilflo ILVA. A visual

check together with confirmation that the orifice / cone reference

dimension is within tolerance is possible.

Sizing - Gilflo ILVA flowmeter minimum and maximum saturated steam flowrates in kg / h

Notes:

1. These capacities are based on a differential pressure across the flowmeter of 498 m bar H

2

0 (200 Inches).

2. Minimum flow is 1% of maximum (100:1 turndown).

3. The table below is a guide only.

Q

E

7 750

78

10 975

110

15 985

160

22 637

226

22 185

222

31 417

314

26 915

269

38115

381

30 899

309

43 758

438

Q

E

=(28000 x 16.667) x

Q

E

= 6 174 litres / min

So a DN250 ILVA is recommended.

Note: 1 m3 / h = 16.667 litres / min

1.29

x

1.013

x

293

36 043

433

51 042

510

39 099

391

55 369

554

43 292

433

61 307

613

49 541

495

70 157

702

1 000

8.013 273

Size

DN250

DN300

Max.

Min.

Max.

Min.

Steam pressure bar g

1

3

5

7

10

12

15

20

25

30

40

69 758

698

98 778

988

55 155

552

78 107

781

60 325

603

85 428

854

How to order example:

1 off Spirax Sarco DN250 ILVA flowmeter suitable for fitting between EN 1092 PN16 connections.

TI-P337-46 MI Issue 3

Gilflo ILVA Flowmeter DN250 and DN300

3.2.6