Mathematical operation

Mathematical

operation

÷

=

x

=

x

=

÷

=

x

=

COAL

2240

......................

......................

.....................

150 psi g

Steam pressure

Feedwater temperature

lb/ton

ton

£/ton

£/1000

lb steam

Heat input required (see table 1)

1049

.....................

Total Heat Input

1049000

.....................

Calorific value of fuel (see table 2)

18300

.....................

Net fuel needed

57.3

.....................

85% x 1.18

Boiler efficiency

80% x 1.25

1.25

Mathematical

operation

75% x 1.34

.....................

70% x 1.43

Actual fuel needed

71.9

.....................

OIL

S.G

Heavy 9.7

Medium 9.5

Light 9.35

1000

.....................

Mathematical

operation

180 °F

Units

Btu/lb

lb

Btu

Btu/lb coal or oil

Btu/Therm gas

lb coal or oil

Therm gas

GAS

lb coal or oil

Therm gas

÷

=

x

=

9.7

.....................

7.38

.....................

£1.80

.....................

£13.28

.....................

gallon

£ / gallon

£/1000

lb steam

x

=

.............

.............

£ / therm

£/1000

lb steam

Boiler

pressure

psi g

Feedwater temperature °F

50

70

80

100

120

140

160

180

200

212

250

15

1146

1126

1116

1096

1076

1056

1036

1016

996

984

946

80

1169

1149

1139

1119

1099

1079

1059

1039

1019

1007

969

90

1171

1151

1141

1121

1101

1081

1061

1041

1021

1009

971

100

1172

1152

1142

1122

1102

1082

1062

1042

1022

1010

972

150

1179

1159

1149

1129

1109

1089

1069

1049

1029

1017

979

170

1180

1160

1150

1130

1110

1090

1070

1050

1030

1018

980

200

1182

1162

1152

1132

1112

1092

1072

1052

1032

1020

982

250

1185

1165

1155

1135

1115

1095

1075

1055

1035

1023

985

300

1186

1166

1156

1136

1116

1096

1076

1056

1036

1024

986

350

1187

1167

1157

1137

1117

1097

1077

1057

1037

1025

987

COAL

TYPE

CALORIFIC VALUE (Btu/lb)

ANTHRACITE

14,000

GOOD BITUMINOUS COAL

13,000

GOOD AVERAGE

INDUSTRIAL COAL

12,000

POOR AVERAGE

INDUSTRIAL COAL

9,000

OIL

GRADE

VISCOSITY

SPECIFIC

GRAVITY

CALORIFIC

VALUE (Btu/kg)

cSt

RED. 1

SECS

GAS OIL

4

35

0.835

19,600

LIGHT

50

210

0.935

18,700

MEDIUM

230

950

0.95

18,500

HEAVY

900

3500

0.97

18,300

GAS

100,000 Btu/Therm

11.5.3

General information

Useful calculation data

Local regulations may restrict the use of this product to below the conditions quoted.

In the interests of development and improvement of the product, we reserve the right to change the specification without notice.

© Copyright 2013

AI-GAB-04

AB Issue 3

The Cost of Steam

- Imperial

The cost of steam is usually expressed in terms of the cost to raise 1000lbs. The calculation itself is relatively straight forward and this AIS

simplifies the task by the use of a forced path calculation sheet. A blank format is available overleaf.

Example: Boiler operating pressure - 150 psi g, feedwater temperatures 180°F. Fuel used is heavy oil at £1.80 / gallon and boiler efficiency is 80%.

Table 1

Table 2

Heat input in British Thermal Units (Btu) required to raise

Calorific value of various fuels (approximate values)

one pound (lb) of steam.